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By Blackburn Ch. M.

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This productivity and quality gap has narrowed significantly over the last 15 years, due in part to the availability of better tools. However, the primary reason for the improvement in North America is the growing recognition that by meeting customer demand, manufacturing companies can realize increases in productivity and quality over and above what many lean manufacturing techniques strive to achieve. MRP promised a wide range of benefits, including the ability to control and monitor manufacturing activities, track and record transactions, schedule and plan production, and procure parts.

On an average, RIP contains approximately one week’s worth of raw parts. Over time, the number of parts delivered directly to RIP increases, and the number of parts delivered to the central storeroom decreases. Focus on Quality, Costs, Turns The objective of Demand Flow manufacturing is not to dismantle the traditional storeroom and scatter its material throughout the production process. The objective is to focus on quality, linear manufacturing, demand pull, and on-time delivery to allow quality parts to flow directly into the production process.

Progressive corporations hoping to achieve the unique distinction of world-class manufacturer must revolutionize their companywide business strategy and technology. Manufacturers who attempt to evolve toward the benefits of flow manufacturing (MRP II—lot size of one) without adopting the fundamental flowmanufacturing techniques, methods, and systems risk significant challenges that ultimately minimize the competitive benefits. The transition to flow-manufacturing technology is a challenge, but the benefits are enormous for those with a leadership commitment and desire to be the best.

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